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How Inland Waterways Work

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How Inland Waterways Work

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0:00There is perhaps no single geographic feature  that has advanced the American economy more  
0:05than the Mississippi River. That’s because nowhere  else on earth has a river been crafted into this  
0:11long of a navigable, commercial waterway—nowhere  else can one float a barge 1,800 miles or 2,900  
0:18kilometers down a river without encountering  one stretch of low-water, one bout of rapids,  
0:23one rock in the way, one single obstacle  to seamless, commercial navigation. 
0:28And compounding this waterway’s supremacy is  its tributaries—the Tennessee river extends  
0:33navigability as far as Knoxville; the Arkansas  as far as Tulsa; the Missouri to Sioux City;  
0:38the Illinois to Chicago; and the Ohio  extends almost a thousand river miles  
0:43from the Mississippi, connecting Pittsburgh to  all the rest of the Mississippi River region. 
0:49The simple fact that goods from Pittsburgh, or  Minneapolis, or Omaha, or anywhere else on this  
0:54map can be transported, exclusively by barge,  as far as New Orleans, then transferred onto  
0:59ocean-going vessels bound for… anywhere cannot  be overstated. Trucks can move a ton of cargo  
1:05about 145 miles with a gallon of fuel. Trains,  and the reduced friction borne out of steel on  
1:10steel contact, extend that gallon to 477 miles.  But the vessels used on the Mississippi are able  
1:17to transport that same ton as far as 647 miles  on a gallon of fuel. And the cost differential  
1:24is even greater than the efficiency one due to  scale—a single barge equals the capacity of 35  
1:30rail cars or 134 trucks, but a single tug can  push upwards of 30, sometimes even 40 barges,  
1:37leading to tremendous economies of scale. By  one estimate, while trucks cost an average  
1:42of $5.35 per ton, per mile, and trains $2.53,  tugs transport that same ton a mile at a cost  
1:50of just 97 cents. The friction of difference  just works differently in the United States. 
1:57Especially because beyond the Mississippi and  its tributaries, there’s still the entire Great  
2:02Lakes system. The Soo Locks, in Sault Ste. Marie,  Michigan, allow for navigation from Lake Superior  
2:08to the rest of the Great Lakes. By some measures,  these are America’s most important locks as nearly  
2:13100% of the country’s Iron Core pellets pass  through them on their way to lake-side processing  
2:18plants in Indiana and Ohio. But if not carrying  iron, a vessel from Duluth can float through  
2:22Lake Huron, then Erie, take this Canadian canal  system that bypasses the impassable Niagara Falls,  
2:28then make its way through the St Lawrence  Seaway System to access the Atlantic Ocean. 
2:32Add on the Columbia River in the Pacific  Northwest, connecting inland ports as far  
2:36as Idaho to the ocean; the Sacramento Deep  Water Ship Channel, connecting California’s  
2:40capital to San Francisco Bay; the Hudson River,  extending navigability through New York state;  
2:44and a few others, the US boasts over 12,000  miles or 19,000 kilometers of commercially  
2:50navigable inland waterways—that’s a  longer transportation system than the  
2:54entire rail network of the United Kingdom. But perhaps the greatest indicator of just  
3:00how important America’s inland waterways are  is how involved the Federal government is in  
3:04running them. DC doesn’t really run transportation  systems—the rails are almost entirely privately  
3:10owned, airports are primarily handled by local  governments, even Interstates—the Federal  
3:15network of highways—are just funded by DC, but  actually owned and run by the states themselves.  
3:20The Mississippi and these other navigable, inland  waterways are a rare example of the Federal  
3:25government actually running a transportation  system on a day-to-day basis. Specifically,  
3:30and perhaps bizarrely, it’s a branch of  the Army—the Army Corps of Engineers—that’s  
3:34responsible for keeping cargo on the river  running. They build and run the locks,  
3:38they dredge it and bolster its banks, and they’re  allocated over a billion dollars a year to do it.  
3:44And it's these locks that have quite literally  kept the American agricultural industry alive.  
3:49Brazil and the US, for example, are the world’s  first and second largest soybean exporters,  
3:54respectively—tightly competing with each other  to sell massive volumes of the crop to massive,  
3:58far-away buyers like China. But it’s remarkable  that the US, with a GDP per capita eight times  
4:03that of Brazil, is able to meaningfully compete  in a global marketplace for a commodity,  
4:08where the only thing that matters to a buyer is  cost. But in Brazil, the majority of soybean is  
4:13brought from farms to ocean ports by trucks, with  most of the rest transported by train—both far  
4:19costlier than barges. Only a tiny portion is  transported by water as Brazil just does not  
4:25have the inland waterway infrastructure that  the US does. Most years, the cost of getting  
4:29soybean from Brazil to China, for example,  is far higher than that of the US—sometimes  
4:34as much as double. US producers can therefore  accept higher production costs since all they  
4:39have to do is get their product to a river, and  from there it can float all the way to Shanghai.  
4:44But before any soy, chemical, or petroleum product  is sent to intermingle with the world economy, it  
4:49starts in a place like this harbor, where highway,  railway, and river intersect and Travero’s  
4:55Logistics Park Debeque sits. Here, goods, whether  by belt and elevator or simple front loader are  
5:01poured into a barge operator’s standardized,  195-foot by 35-foot barge, then lashed together  
5:07with steel cables to another 14 barges and pushed  out into the river by diesel powered tow boat.  
5:12Compared to most commercial vessels, crews on  these towboats are small—typically less than  
5:17ten people, composed of a captain, a pilot,  a cook, and some engineers and deck hands.  
5:22Almost universally, they work 6-hour on, 6-hour  off schedules, nonstop, for their entire time  
5:28onboard—typically a 28-day stretch. In practice,  a given deckhand might work from 5:30 to 11:30 am,  
5:35then attempt to get some sleep before starting  work again at 5:30 pm, before an abbreviated  
5:40overnight rest starting at 11:30 pm. The only crew  member that doesn’t follow this schedule is the  
5:45cook, who will generally prepare meals to be ready  for 45 or so minutes before and after the 5:30 am,  
5:5111:30 am, and 5:30 pm transitions.  Crew facilities are also basic. Outside  
5:57of bedrooms, these boats might have  a small gym, crew lounge, and galley,  
6:01but that’s about it. After all, when working  12-hours a day, there’s really not much time  
6:06left for anything but sleeping and eating.  And there’s plenty that gets done in those  
6:1112 hours-on. Just 16 miles or 25 kilometers down  the river from Travero’s Logistics Park sits Lock  
6:18and Dam no. 12. On the Upper Mississippi, there’s  never more than a couple dozen miles to go before  
6:23arriving to a lock and dam. Tows notify the lock  master over radio when they’re about 30-minutes  
6:28away, which gives the operator time to prepare the  lock—filling it with water if a boat’s approaching  
6:32from upstream, or draining if the opposite.  Tow captains must approach each lock carefully,  
6:38tightly lining up with the wall that marks its  approach. After all, there is often a current,  
6:42called an out-draft, pulling from the  entrance of the lock towards the dam,  
6:46since that’s where the water flows when the lock  is closed. Getting sucked into this current can  
6:50and sometimes does prove disastrous—it’ll trap a  tow upstream of the dam and potentially destroy  
6:56the structure—so captains will often  have their own notes written down based  
6:59on their experience through the years, reminding  them of the particularities of each lock.  
7:04But upon successful approach, a tug pushes its  barges into the lock chamber—or at least, half  
7:09of them. That’s because the Upper Mississippi has  600-foot locks, but the standard tow-size through  
7:15this stretch is 15-barges in a three by five  configuration, leading to an overall length of  
7:20about a thousand feet. Therefore, deckhands have  to spend about a half an hour splitting their tow  
7:25in two before the lock master can even close the  gates and start draining the chamber. That takes  
7:30about another 20 minutes, then the first half of  the tow gets floated out and tied up as the second  
7:35half, including the tug itself, waits another  20 minutes for the chamber to fill up with water  
7:40again. Next, after another 20-minute draining  cycle, it takes about an hour for deckhands to put  
7:45the tow back together, leading to a roughly three  to four hour process of getting through each and  
7:49every lock—and that’s if they’re lucky. The locks  each operate on a first-come, first-served system,  
7:55meaning if there’s another vessel going through,  a tow has to wait up to 3-4 hours before it can  
8:00go through the 3-4 hour process. In the peak  fall grain export season, these delays can  
8:06really compound and limit the throughput  of the river just when it’s needed most. 
8:10And it’s along this process, passing lock after  lock, where it becomes impossible to ignore  
8:15that the Mississippi, nor the Illinois for that  matter, nor the Columbia, nor the upper Danube,  
8:20nor the lower Nile are strictly rivers any more.  It’s one thing for a river to be deemed navigable  
8:25in its simplest definition: to be sailed by  ships or boats, but it's another to live up  
8:30to the haughty standards of what navigable  is to, say the US Army Corps of Engineers,  
8:34whose definition hinges not on the possibility of  making it up or down a river but the continued,  
8:40consistent, reliability of travel along  the river for the purpose of commerce. 
8:45Rivers, no matter the state, country, or  continent, are just fickle. Changing shape  
8:50and course by the season and the year, they’re  difficult to govern physically and politically.  
8:56Consider just the task of defining what  the Mississippi river really is. At base,  
9:01you could start with this map. But that wouldn’t  consider some of its most important tributaries  
9:06such as these. And still, this is oversimplified,  as supplying a river that on average moves nearly  
9:12500,000 cubic feet of water through it every  single second, requires the tributaries of  
9:17these tributaries, along with the unseen  groundwater from across the river’s entire  
9:22basin draining eventually into this cumulative  flow. From this more holistic—albeit, far from  
9:28exhaustive—view of the river, the Mississippi  river’s an assemblage of gravity-fed water from  
9:3241% of the lower 48’s landmass spread across 32  American states and two Canadian provinces. As  
9:39an amalgamation of precipitation spread across  thousands of miles, the river’s disposition is  
9:44defined by its broader basin. Massive rain here,  for instance, could lead to flooding along the  
9:49river below, as it did in 1927 when a swollen  Mississippi killed 500 and left hundreds of  
9:55thousands displaced. Massive earthquakes here,  could fundamentally reshape the river’s path,  
10:00as they did in 1811 and 1812. And a low snow  year here, and hot dry summer here could bring  
10:06flows down to levels so low that it threatens  grain shipping in the fall, as they did in 2012. 
10:12On the inverse, what a river does provide that an  interstate or rail line can’t is the efficiency  
10:17boost of buoyancy, and what a river offers that a  canal can’t, is the natural plumbing—which, while  
10:22not perfectly streamlined nor always dependable,  provides a far more advanced starting point.  
10:28 To first turn a river into a navigable waterway  capable of powering international commerce,  
10:33there needs to be a legal framework as to  who has purview over the river. In the US,  
10:38beginning in the 1800s as the fledgling federal  government scrambled to create effective efficient  
10:42means of transportation to spur on economic  activity, the responsibility of turning natural  
10:47features into navigable ones fell on the US  Army Corps of Engineers. On the Mississippi,  
10:52their work began with this, the designation of the  Mississippi River Commission and the exploratory  
10:56mission to figure out how its flows could be  harnessed for the purposes of interstate trade.  
11:01First, the goal was to provide, from the upper  river below, a consistent 4-foot or 1.3 meter  
11:07deep channel. As time went on, the ask grew. Then  it was a 4.5 foot-deep channel, then a consistent  
11:146-foot deep channel, then finally, with the rivers  and harbors act of 1930, a 9-foot or 3-meter deep  
11:20channel. For the river’s upper reaches, this  meant significant reconfiguration.           
11:25Split at St. Louis, the Mississippi River  has two rather distinct dispositions. From  
11:30St. Paul to St. Louis, the river moves quicker,  it’s smaller in stature, and it’s comparatively  
11:35steep—dropping 400 feet or 120 meters over 670  miles or 1100 kilometers. Or it was. Now, just  
11:44about wherever you zoom in on this upper section  it looks pretty uniform, it’s wide, it’s smooth,  
11:49and every couple dozen miles, it’s dammed. These  dams and accompanying locks, all 27, aren’t for  
11:55storage or flood control, but for transportation,  representing a massive 1930s federal investment in  
12:01turning a wild river into a consistent canal for  the benefit of midwestern agricultural exporters  
12:06upon which the whole region still relies. Some  ninety years on, the corps of engineers still  
12:11maintains and operates these locks, and in  the intermediate decades, they’ve expanded to  
12:16account for 192 navigational locks nationwide.  The locks end at St. Louis, not long after the  
12:22Mississippi has added the flow of the Illinois and  just before it adds the Ohio. And it’s here where  
12:27the river’s character flips. From Cairo, Illinois  to Vicksburg, Mississippi the river has only  
12:32600 miles to travel to the Gulf Coast. But with  only 300 feet or 100 meters of elevation to drop  
12:38across that entire stretch, the river restlessly  meanders across its massive historical floodplain,  
12:43creating a winding path to the ocean that  stretches out to about 1,000 miles or 1,600  
12:48kilometers. Through the lower Mississippi average  flows are high enough to deem navigational locks  
12:52and dams unnecessary, but with so much water  and so many bends along a flat landscape come  
12:58other challenges for the corps of engineers.   If one is to drive along a county road along the  
13:02lower Mississippi, there's a good chance they  can’t see it, that it’s on the other side of  
13:07a grassy mound. If one is to look at the lower  Mississippi from above, there’s a good chance  
13:11they’ll notice that these grassy mounds don’t  meander like the river, but make unnatural,  
13:16calculated, perfectly straight lines across  the landscape. These are the over 2,000 miles  
13:21of levee, built primarily by the Army Corps of  Engineers, that millions count on to keep the  
13:26flooding Mississippi out of their towns and homes  when it does dump in the upper reaches in the  
13:30basin, and that barge operators count on to keep  the Mississippi in a single, dependable channel. 
13:35Of course, levees, while noticeable to the  trained eye, are easy to miss. The same can  
13:40be said about the locks and dams, just relatively  low-lying structures spread along what seems to be  
13:45a reasonably slow and easy-to-contain section  of river. Like the structures, the continued  
13:50upkeep of the river is easy to overlook, too.  Dredging, afterall, isn’t terribly visible  
13:55to the outside observer, it’s moving sand and  silt and sediment from a river bottom. And yet,  
14:01continued dredging to keep the channel at 9 feet  deep from 2014 to 2023 in the upper Mississippi  
14:06cost on average $45 million a year. The same goes  for revetment, the process of stabilizing river  
14:13banks with concrete matting—it’s difficult  to notice unless you put it in, and yet,  
14:17the Armor 1, a vessel tasked with laying down the  matting to hold the river in place for another  
14:2150 years cost a reported $125 million.    All that’s to say, while rightly paraded  
14:29as a geographic super power, navigable  waterways are hardly natural systems;  
14:33they’re expensive-to-maintain hybrids with a heavy  human touch. And in the case of most around the  
14:39US, the critical human additions that make these  safe and reliable for the frailest of barges and  
14:44towboats are often overlooked and getting really  old. Take locks—with most being built mid-century,  
14:51or in the case of those along the Mississippi  even earlier, nearly all have outlived their  
14:55estimated 50-year expected lifespan. While still  operational, they’re increasingly unreliable.  
15:01As a 2023 Department of Transportation report  noted, from 2010 to 2020, across 192 lock sites,  
15:07while total lockages have declined, the percentage  of vessels delayed has climbed from the 30s into  
15:12the 50s. More problematic: the average delay  tripled in duration from 2010 to 2019. And  
15:19while shipping companies can mitigate problems  when it comes to planned delays, in 2020, about a  
15:24third of all lock delays were unscheduled. In the  American Society of Civil Engineers’ most recent  
15:29infrastructure report card, inland waterways  received a D+ while noting that the Army Corps of  
15:34Engineers reports both a $6.8 billion backlog on  projects that have been approved but not financed,  
15:40and $2.7 billion annually on funds not received  to do annual required maintenance. Making things  
15:46even more difficult, and inland rivers even  less dependable is less consistent weather  
15:50and increasingly common and increasingly extreme  weather events. The Mississippi has had low water  
15:55years in 2012, in 2013, in 2022, ‘23, and ‘24 for  instance, while also massively flooding in 2019.  
16:04Then there’s the fact that fundamentally, the  locks along most American rivers are just too  
16:09small to serve today’s purposes.    
 Much  discussion is made over whether the Federal  
16:13Government should upgrade the river to 1,200 foot  locks—the size that could allow Upper Mississippi  
16:17tows to make their way through in just one  cycle, rather than two. This would increase  
16:22throughput enormously—the three or more hour  process of passing a lock would go by in just  
16:2730 or so minutes, saving days of time across  one Minneapolis to St Louis journey. Delays  
16:32at the locks, waiting for other traffic to  clear, would become a thing of the past and  
16:36shipping rates might go down, allowing an  ever-so-slightly expanded profit margin for  
16:39farmers in Illinois and Iowa and beyond.  And in fact, we’ll even get to see what  
16:44this looks like in practice. Construction has  started at lock 25, just north of St Louis,  
16:49to build a brand-new 1,200-foot lock. Funding  was secured as part of the Biden Administration’s  
16:55Infrastructure Act, and construction is expected  to be completed… sometime in the 2030s. Also,  
17:01the total amount allocated for the project was  $732 million. That’s to say, upgrading the entire  
17:08Upper Mississippi’s locks would possibly be a  project rivaling the annual budget of NASA.  
17:14And it’s not like there’s a lot of revenue that  can pay for these upgrades. The Mississippi is  
17:18completely free to use—including its locks.  They’ll open and close for any vessel,  
17:23commercial or recreational, without charging a  cent… at least directly. The Federal Government  
17:28does charge a 29 cent per gallon tax on fuel  used by commercial barges on designated inland  
17:33waterways in most circumstances, which goes into a  trust fund that is primarily used for construction  
17:37projects on the waterways, rather than operations.  So in 2020, for example, $131 million of the  
17:43Army Corps of Engineering’s spending on inland  waterways came from this fund, but this was out  
17:47of a total annual cost of $1.3 billion. So that’s  to say, the inland waterways effectively act as a  
17:54massive subsidy from the American taxpayer to its  users—particularly, to the agriculture industry. 
18:00One could, and some do argue that this is  unfair—for everyone to pay for a system  
18:05that only benefits the few. This argument  is bolstered by the fact that what these  
18:09waterways are particularly good at is getting  bulk quantities of grain and soybean and other  
18:13agricultural products to New Orleans to be  transferred onto an ocean-going ship for  
18:17international export. That’s to say, in extreme  cases, American taxpayers are paying to expand the  
18:23profit margins of agribusinesses selling their  soybean to China. This is true—unlike roads,  
18:29there is no significant, direct utility for this  transportation system for the general public.  
18:33But right now, the Mississippi is in this state  where it’s extraordinarily expensive to run,  
18:38but it’s also underfunded. America does rely on  it. While some of its utility is enjoyed by all  
18:44the foreign countries that buy American crops, it  simultaneously secures the domestic food supply;  
18:49it transports raw materials that sit at the start  of the supply chain for other industries; in fact,  
18:54it’s estimated that each day the river  closes due to lock failure, for example,  
18:57costs the American economy $300 million.   But despite that, it’s simultaneously  
19:04underutilized. Far fewer barges traverse its  stretch today than in decades past as freight  
19:10traffic has moved onto the rails and roads. The  rails and road systems are being stretched to  
19:14their limits—freight railroads are suffering  from capacity shortages and fast-deteriorating  
19:19infrastructure due to their unwillingness to  invest in capital improvements, while the trucking  
19:23industry is suffering from a driver shortage  as young people are unwilling to work in the  
19:27increasingly aged industry. There has been plenty  of discussion over developing a network of ports  
19:31and vessels capable of transporting container  cargo up and down the river so it can act as a  
19:35direct competitor to freight rail and trucks,  but so far little has translated into action.  
19:41The issues of inefficiency and deterioration on  the Mississippi are so well-recognized that barge  
19:46operators themselves successfully advocated to  be taxed more—they were the driving force behind  
19:52the hike from 20 to 29 cents per gallon in 2014  because they so desperately wanted maintenance  
19:57and upgrades. But it still wasn’t even close to  enough. Right now, the Mississippi and America’s  
20:03other inland waterways are funded and functional  enough that they’re relied upon by whole  
20:07industries and responsible for the economic ascent  of entire regions, but not funded enough that  
20:12they actually function even close to their full  potential. That’s to say, they're great enough  
20:16to have changed the entire course of American  history, but they’re still just not great.  
20:24One thing I noticed while researching this  video is that quite a few academics have  
20:28attempted to solve the issue of Mississippi  River lock delays using data science—after all,  
20:33even the busiest locks are used well below their  theoretical capacity, but still experience delays  
20:38due to a lack of traffic management. This is a  great example of how knowledge in STEM subjects  
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